TO-220 & TO-3P Package Overview

TO-220 Package

TO-220 (Transistor Outline 220) is a through-hole power    semiconductor package widely used for power transistors, thyristors, and    three-terminal voltage regulators. It is available in bothisolated types (TO-220F, TO-220I) andnon-isolated types. The TO-220F offers full plastic    encapsulation with 2500 VAC isolation withstand voltage, while the TO-220I    features an internal isolation barrier with superior thermal performance.

Key Variants

  • TO-220AB: Standard non-isolated, 3-pin, metal tab connected to leads.
  • TO-220AC: 2-pin, single-chip device for unidirectional conduction.
  • TO-220F: Fully isolated, plastic-encapsulated tab, 2500 VAC isolation.
  • TO-220I: Internal isolation barrier, better thermal performance than TO-220F.

Thermal & Power Characteristics

  • θJA: ~60 °C/W; θJC: ~3 °C/W
  • Power dissipation: ~65 W under ideal heatsinking (TC = 25 °C)
  • Typical body size: 9.2 mm × 9.9 mm (excluding tab); 2.54 mm pin pitch

TO-3P Package

TO-3P (Transistor Outline 3-Pin Plastic) is a robust    industry-standard power semiconductor package known for its excellent thermal    and power-handling capabilities, succeeding the older metal-cased TO-3. It    features a sturdy rectangular plastic body with a large integral metal tab    for heatsinking, typically with three leads on a 5.08 mm pitch.

Thermal & Power Characteristics

  • θJC: as low as 0.42–0.67 °C/W
  • Power dissipation: up to 300 W+ under proper heatsinking
  • Typical dimensions: 15.5 mm × 20.0 mm × 4.5 mm
  • Weight: ~5.5 g

Applications

  • AC/DC motor drives, robotics, and servo controls
  • Switched-mode and resonant-mode power supplies
  • DC-DC converters, battery chargers, UPS systems
  • Welding equipment, induction heating, power tools
  • High-fidelity audio amplifiers and solar PV inverters

Comparison

ParameterTO-220TO-3P
Body Size~9.2 × 9.9 mm~15.5 × 20.0 mm
Pin Pitch2.54 mm5.08 mm
Typical θJC~3 °C/W0.42–0.67 °C/W
Max Power Dissipation~65 W300 W+
Current RangeUp to 120 A (medium voltage)10 A+ (medium/high voltage)
Tab TypeThin metal / plastic-encapsulatedLarge integral metal tab
Typical ApplicationsRegulators, small power switches, fast chargersMotor drives, power supplies, audio amplifiers

For medium-power applications below 50 A, TO-220 is the more economical    choice. For currents above 50 A, TO-3P is preferred due to its larger    footprint and superior thermal performance. The TO-3P and TO-247 are    functionally equivalent with interchangeable bare chips; the TO-3P has a    slightly larger footprint and marginally better thermal performance.